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Monday, May 12

New energy saving lights for the factory
by
Joanna
on Mon 12 May 2008 11:04 AM BST
Monday, April 28

New Technology to Minimise Packaging
by
Joanna
on Mon 28 Apr 2008 02:35 PM BST
Friday, April 11

Green Mark to ISO 14001
by
Joanna
on Fri 11 Apr 2008 07:34 PM BST
Monday, March 31

Batteries and Waste Electrical and Electronic Equipment (WEEE)
by
Joanna
on Mon 31 Mar 2008 03:32 PM BST
Thursday, March 13

Alara Wins Green Business of the Year Award!
by
Joanna
on Thu 13 Mar 2008 04:49 PM GMT
Alara has been named as the Green Business of the Year at the Fast Growth Business Awards 2008! It's an absolutely fantastic feeling to win this award and means so much to our business. We've worked really hard to make Alara as environmentally, socially and financially sustainable as possible and it's very rewarding to know that our achievements have been recognised. Winning the award shows that running a successful business and being "green" are not mutually exclusive - you can do both!

The glittering, black tie award ceremony was held last night at the London Marriott Hotel in Grosvenor Square and was presented by Kate Silverton of BBC News. Over 400 companies entered the competition across 13 categories. Also shortlisted in the Green Business of the Year category were Paper Round, Sharps Brewery and The Phone Co-op, all of who put in very strong entries for their green initiatives.

Our award entry highlighted all the green initiatives we have been implementing including launching our Sustainable range of muesli’s in lightweight paper bags instead of cardboard boxes, which reduced the amount of packaging used per pack by an amazing 68%. In the last year, we have cut the amount of waste that is sent to landfill from our factory by approximately 75% by introducing systems for reusing and recycling cardboard boxes, paper sacks, office paper, plastic film, toner cartridges and fluorescent tubes. In addition to this, food waste from our kitchen is composted in bins and wormeries found in the permaculture forest garden behind our factory. We planted 80 fruit bearing trees and shrubs in the garden, transforming what was once a derelict space into a haven for local wildlife and biodiversity. By switching to a 100% renewable energy tariff for electricity, Alara has also reduced CO2 emissions by 52 tonnes per year. The judges were impressed that our green solutions are not just a passing fad but an everyday consideration.
For more details about the awards please visit the fgba website.
To watch a video of Alex Smith and Joanna Southernwood being interviewed after the awards click here
Friday, November 23

Recycling Label Release Paper
by
Joanna
on Fri 23 Nov 2007 03:17 PM GMT
Monday, November 12

IGD Tetra Pak Sustainability Award Finalist
by
Joanna
on Mon 12 Nov 2007 10:40 AM GMT
Friday, August 31

Review of Facory Lighting
by
Joanna
on Fri 31 Aug 2007 12:49 PM BST
Friday, August 24

Biodegradable Labels
by
Joanna
on Fri 24 Aug 2007 03:49 PM BST
Wednesday, August 15

A Visit from Envirowise
by
Joanna
on Wed 15 Aug 2007 03:39 PM BST
Wednesday, August 1

Solar Panels for our Factory
by
Joanna
on Wed 01 Aug 2007 04:16 PM BST
|
|
Wind Turbine |
Solar Thermal (Hot Water) |
Solar PV (generate power) |
|
Cost |
£10,000 (tower mounted)
£20,000 (roof mounted)
|
£5,000 per system |
£70,000 (10kW system) |
|
Annual Energy Output |
~ 1000 kWh |
~1500 kWh |
9000 kWh |
|
Annual Saving |
~£150 |
~£200 |
~£1,300 |
|
Pros |
-Very easily seen, noticeable
-Potential to generate a lot of energy with high wind speeds |
-Simple system, well proven
-Relatively easy to install
-Long guarantee
-No planning permission needed
-Qualifies for Enhanced Capital Allowances |
-Will generate electricity every day as they require daylight not direct sunlight
-Very little maintenance needed
-No planning permission required
-No structural alterations needed (probably)
-25 year guarantee, up to 60 year life
|
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Cons |
- Roof structure is not really suitable so may need strengthening
-Wind speeds in this area are very low so not much potential for energy generation
-Long payback due to low wind speeds
-Needs annual maintenance and checks
-Planning permission needed
|
-Not a large saving because of low water usage
-Would need new hot water tank
-2 year maintenance checks, 4 year system flush |
-Very expensive
-Long payback period - around 50 years |
Monday, July 16

Fruit from the Garden
by
Joanna
on Mon 16 Jul 2007 04:04 PM BST
The fruit trees in our permaculture forest garden are currently working hard to produce our first crop of fruit. So far I've seen apples, pears, blueberries, melon pears, pomegranetes (although these are very small won't get big enough to eat), cape gooseberries, japanese wineberries, pinapple guava (acca sellowiana), chilean guava (ugno mollinae), and even a very small bunch of grapes! All our trees are still very small, so there won't be a huge harvest this year, but it's exciting to see so many berries and fruits developing as time goes on. I think all this wet weather we've been having has done them all a lot of good and has meant that we haven't had to worry about watering them. You can find a few pictures of some of the fruits in the garden here, but in the meantime, here's a picture of one of our good old English apples

Thursday, July 5

Sustainable Labels
by
Joanna
on Thu 05 Jul 2007 04:16 PM BST
At Alara we use a lot of labels on our products. Everything that leaves our factory will have at least one label on it somewhere so we probably apply about 5 million labels every year! Although this won't contribute much to the weight of the overall product because the labels typically weigh less than 1 gram, it's still important to think about their environmental impact. I've recently been talking to our label supplier about whether they could make labels for us on recycled paper instead of paper made from virgin material, and whether we can have our labels printed with vegetable based inks. Apparently none of their other customers have asked them for this before so it seems we are the pioneers of sustainable labels!
The labels themselves are only half the battle though because all our labels are supplied on a backing paper which is currently just thrown away. The worst thing is that this backing paper is not recyclable in the UK because it is coated in silicon to make it easy to peel the labels off. Paper mills will not accept this material with other paper because it does not break down into pulp very easily when back at the paper mill. Our label supplier said that there's only one factory in Europe that recycles backing paper and it is in Germany so it's not worth the extra transport costs to collect all the backing paper for recycling. There are no alternative backing papers available for use at the moment either because there just isn't any demand on the industry to provide it.
I even contacted NISP (National Industrial Symbiosis Programme) about the label backing paper problem as they specialise in finding ways of reusing or recycling awkward materials but with no success. So if there are any other businesses out there reading this blog that use large quantities of labels, I urge you to talk to your label supplier about recycling backing paper. It seems that the only way things are going to change is if we create a demand for a recycling process that deals with this waste.
Friday, June 29

Biodegradable and resealable packaging
by
Joanna
on Fri 29 Jun 2007 04:24 PM BST
When we launched our new range of products last year, we decided to take the opportunity to redesign and minimise the amount of packaging that is used on our products. So our newest products are packed into paper bags (like this) rather than in plastic film inside a cardboard box, (like this). This has reduced the weight of packaging used per pack by almost 75% which is great news as it means that we are using less resources and there is just less packaging to potentially end up in our customers bins.
The only problem with this is that the bags are lined with a plastic film meaning that it can only be recycled if the film is removed first. To solve this problem, I've been investigating whether we can somehow make the bags biodegradable or compostable. Until recently I hadn't had much luck because most of the biodegradable film on the market was made from corn starch from a genetically modified source. Our products are organic, so this is definitely not an option for us! But I've recently been in touch with a couple of companies who may be able to make the film from biodegradable orientated polypropylene (OPP). This material is made of the same stuff as ordinary OPP but it has an additive in it which helps to break down the material quickly in the presence of light, heat and moisture. The idea is that they won't degrade when they are just sitting on a shelf, but will degrade on a compost heap or under landfill conditions. The manufacturers have said that trials of paper bags lined with this material have been successful so far, so it may be that we will be able to switch to these bags in the future. We are a step closer to biodegradable bags...

Monday, June 25

Another Energy Saving Tip...
by
Joanna
on Mon 25 Jun 2007 04:21 PM BST
We have a large kettle in the staff eating area which is frequently left on to boil all day even when hot water is not needed. The main reason for this is that if someone forgets to switch it on before tea or lunch break, then no one gets hot drinks, so it's just easier to leave it on all the time. The trouble is that it's a 3kW kettle so if it's left on all day when no one needs it, that's a real waste of energy!
The answer to this problem is to put the kettle on a timer like this one, so that it switches itself on before break times start and off again when break times are over. That way everyone gets their hot drinks and no energy is wasted. This timer can be programmed to come on and off exactly when needed making it ideal for items that must be on at certain times or things that people tend to forget to switch off.
Wednesday, June 20

Energy Saving Tip!
by
Joanna
on Wed 20 Jun 2007 02:35 PM BST
Monday, June 18

Reducing Junk Mail
by
Joanna
on Mon 18 Jun 2007 04:07 PM BST
Tuesday, June 12

Wind Turbine Project
by
Joanna
on Tue 12 Jun 2007 04:22 PM BST
Well, unfortunately we have had to abandon the wind turbine project. After sorting out problems with getting a suitable fan, it turns out that the modification we were testing does not improve the performance of the turbine by enough to justify continuing. The benefits just don't outweight the costs of the project.
Instead, we are now reviewing all forms of renewable energy to determine what would be the most suitable technology to use for our factory. I've been investigating solar thermal, solar photovoltaics, wind turbines (off the shelf ones this time rather than custom made) and heat pumps as systems that we could use to generate electricity or hot water and reduce our dependancy on the grid. There are loads of companies out there selling this equipment, so I found that a good place to start is with the DTI Low Carbon Buildings Programme. This is a grant scheme available to householders, commercial businesses, SMEs, large new developments and public sector bodies who wish to install some form of renewable energy system. For SMEs a grant of up to 50 % of the installation cost is available on all renewable technologies. The LCBP website is particularly useful because it gives a list of accredited products and installers so is a good place to start looking for information.
Anyway, I have contacted a range of companies who should be able to help us decide what would be the most suitable technologies and who will provide us with quotes so that we can assess the likely payback period and it will be interesting to see what they come up with. One company that seems to be particularly helpful is Microgeneration as they offer detailed consultations to businesses free of charge! I will definately be taking them up on that offer.
Tuesday, May 22

Anyone for Marmoleum...?
by
Joanna
on Tue 22 May 2007 03:21 PM BST
Friday, May 18

The Cycle to Work Scheme
by
Joanna
on Fri 18 May 2007 04:32 PM BST
Wednesday, May 16

Wind Turbine Testing
by
Joanna
on Wed 16 May 2007 09:01 AM BST
Wednesday, May 2

Wind turbine project - structural engineers
by
Joanna
on Wed 02 May 2007 09:05 AM BST
Tuesday, May 1

Another Volunteer Day
by
Joanna
on Tue 01 May 2007 08:38 AM BST
Friday, April 27

Wind turbine for our factory
by
Joanna
on Fri 27 Apr 2007 03:48 PM BST
Tuesday, April 24

Mulching with rye flakes
by
Joanna
on Tue 24 Apr 2007 12:25 PM BST
Not sure that mulching with the rye flakes has actually worked very well. It sees that they don't really block out enough light to prevent weeds from growing as I found some small leaves poking through! Never mind, I think we'll just compost them instead and continue mulching with cardboard. Our apple trees are now blossoming which is very pretty!
On Monday we're planting blueberries and continuing to dog our pond so I hope that the weather gets a little better by then. Please feel free to come and join us if you're available.
Thursday, April 12

Mulching with rye flakes
by
Joanna
on Thu 12 Apr 2007 12:10 PM BST
Last week we received a delivery of organic rye flakes that our quality department rejected. The supplier didn't want it back and we didn't really want to throw it away as we are trying to get to zero waste to landfill, so after much discussion we decided to try mulching with it. Regular visitors to the site might remember that we had been mulching with cardboard boxes and paper sacks from our factory as described in this post - but that looks really untidy. When you walk into the garden the cardboard and paper on the ground is one of the first things you notice.
So anyway, mulching with rye flakes seemed like a good idea as they will rot down eventually but should do the same job as wood chip or bark chippings. Mulching blocks out light which should prevent weeds coming through, keeps moisture in the soil and will provide some frost protection for our new plants. I tried it with a couple of bags this morning and it definitely looks much prettier than the cardboard. It might even be better than the cardboard because the flakes will allow rainwater to reach the soil whereas it might just run off the sheets of cardboard. If anyone has any comments about this I'd love to hear them as this is a bit of an experiment for us.
Wednesday, April 11

Organic food for our staff
by
Joanna
on Wed 11 Apr 2007 11:33 AM BST
At Alara we have a chef who comes in every day to cook for our staff at lunch time. We have quite a varied menu of salads, rice dishes pasta dishes, meat and vegetarian dishes, all very tasty and all freshly prepared. We recently decided that all fruit and vegetables that are served up for lunch should be organic since we firmly believe in the benefits of organic food production and wholeheartedly support the organic movement. Although this is more expensive, it is much better for the environment and we feel it is much better for the health of our staff too!
There has been a mixed reaction from our staff to this change. Some have welcomed it and are quite enthusiastic about the idea whilst others are less supportive. It seems that one of the reasons for this resistance to change is that there is now less meat on the menu. Organic vegetables cost a lot more than their non-organic equivalents so the budget sometimes doesn't stretch as far as meat. In some cases meat has been replaced by soya and in others it's just that there's less meat in whatever dish is being served up. So in summary, the vegetarians are quite happy with the change but the carnivores are finding it more difficult to adjust...we'll see if attitudes change in time...
Tuesday, April 10

Another planting day 30th April 2007
by
Joanna
on Tue 10 Apr 2007 09:37 AM BST
Following the success of our last planting day, I'm now organising another one for the 30th April 2007. This time we will be planting lots of smaller undergrowth plants to build up the lower layer of the garden. A lot of the plants we are putting in will be nitrogen fixing which is important for keeping the soil fertile. We'll also continue to dig our pond for harvesting rainwater. It promises to be a great day, especially if the weather holds!
More details can be found here including how to register your interest
If you'd like to volunteer, we'd love to see you there so don't hesitate to get in touch!
Tuesday, April 3

Planting Day
by
Joanna
on Tue 03 Apr 2007 09:14 AM BST
Today we had another very successful planting day in our permaculture forest garden. 9 volunteers came down to help us plant another 30 fruit bearing shrubs including blackcurrants, gooseberries, kiwi, and passion fruit. Once everything was planted we also did some mulching around the more vulnerable trees using cardboard boxes and paper sacks that came from our factory. Some of our more energetic volunteers also made a start digging a hole for our pond as you can see in the picture below.
A very big thank you goes to all our volunteers who did an absolutely fantastic job on the day! We couldn't have done it without you and really appreciate all your hard work - especially those of you who spent the afternoon digging out our pond. It was back breaking work, made even more difficult by the fact that the ground contains loads of old bricks and rubble left over from when the site was derelict.
The pictures of that I took on the day can be found here...enjoy!
There will be another planting day at the end of April...more details coming soon.

Monday, April 2

First fruit in the garden!
by
Joanna
on Mon 02 Apr 2007 08:45 AM BST
Spring has most definitely sprung in the garden! Everything is looking a little more leafy now and we even have some peach blossom on the peach tree. We also found some fruit on one of our elaeagnus which was just about ripe - it was very bitter though so I don't think I'll be snacking on those just yet! But it's nice to know that our plants are happy enough to start fruiting. Looking forward to more...
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